Exploiting the potential of additive manufacturing to optimize gas turbine components for high-temperature applications
sponsored by the state of Berlin
Project start: July 2020
Duration: 3 years
Funded with: 9,2 Mio. €
Number of partners: 8
Location Huttenstraße
Cynthia Wirth, Siemens Energy
Project Management
Sebastian Piegert, Siemens Energy
Project Management
Insights into our work
Here we document important milestones from the project. Current news, special publications or appearances at trade fairs and congresses are made visible here.
Feb
2023
NEWS
Completion phase 1
The last 16 milestones were evaluated and accepted as the technical project results.
In the course of this, the Innovation Center Berlins was visited with the so-called Solution Circle, which illuminates the future of energy supply in a very modern and interactive way.
Feb
2023
NEWS
Completion phase 1
The last 16 milestones were evaluated and accepted as the technical project results.
In the course of this, the Innovation Center Berlins was visited with the so-called Solution Circle, which illuminates the future of energy supply in a very modern and interactive way.
Jul
2022
NEWS
Successful milestone meeting
In July 2022, the HTA team successfully achieved 13 milestones and presented them to the project sponsor.
#TeamAdditive has reason to celebrate!
Jul
2022
NEWS
Successful milestone meeting
In July 2022, the HTA team successfully achieved 13 milestones and presented them to the project sponsor.
#TeamAdditive has reason to celebrate!
Apr
2022
NEWS
Whitepaper from the HTA project published
In April 2022, the HTA team published a white paper
on its work.
The document is available in English
available at.
Apr
2022
NEWS
Whitepaper from the HTA project published
In April 2022, the HTA team published a white paper
on its work.
The document is available in English
available at.
Jan
2022
NEWS
Project start
This project started in July 2020.
The documentation on this website starts in summer 2022, so milestones from the first project years are not recorded here.
Jan
2022
NEWS
Project start
This project started in July 2020.
The documentation on this website starts in summer 2022, so milestones from the first project years are not recorded here.
Included:
Within the scope of the joint project, FRIENDSHIP SYSTEMS AG is researching methods for the simulation-driven design of complex AM components. The focus of the work is the provision of selected functionality of CAESES® as a plug-in within Siemens NX
Heinrich von Zadow
Subproject management
The WvSC offers us the opportunity to advance cutting-edge research in the field of AM with strong regional partners. Within the research network, we focus on the development of novel, improved component designs using simulation-driven optimization and novel cooling structure concepts.
Paul Schüler
Subproject management
In the project, BAM is developing new methods for in-situ quality assurance and an understanding of microstructure development and creep behavior. In this way, we are contributing to the safe and reliable use of AM components.
Kai Hilgenberg
Project Manager HTA of BAM
Gallery
e.g. from the visit of the Berlin Economic Gate in March 2022
Science, research and education
What it is about
High-temperature applications include the development and production of components that come into contact with the hot gas jet in highly efficient gas-fired power plants, which reaches temperatures of well over 1000 degrees Celsius. To ensure their function and service life, additive manufacturing is used to implement innovative cooling concepts that are technically unfeasible using conventional manufacturing processes.
Aims of the reserach project
The research project aims to improve additive manufacturing processes in order to be able to produce new designs for highly efficient components. Another goal is to qualify higher-performance materials for use in additive manufacturing.
Motivation
The research project “High Temperature Applications” has a strong focus on decarbonization as a contribution against climate change. Here, both additive manufacturing processes and additively manufactured components can make a major contribution to making the central energy supply more sustainable. The use of alternative fuels in gas turbines, green hydrogen or biogas, is only possible with components that have completely new properties and cannot be produced using conventional manufacturing methods. This is where additive manufacturing offers the freedom in design that is needed. In addition, additive manufacturing processes and the targeted use of materials with outstanding thermomechanical properties can improve high-temperature components in such a way that the efficiency of gas turbine power plants is decisively increased, thereby reducing CO2 emissions.
The consortium
The “Werner-von-Siemens Centre for Industry and Science” ecosystem is a colorful mix of renowned scientific institutions and universities, excellent industry, innovative SMEs and agile, young companies. They all combine their expertise in a future-oriented research cooperation.
The project partners are:
The Werner-von-Siemens Centre for Industry and Science e.V. is supported by federal and state funds within the framework of the Joint Task “Improvement of the Regional Economic Structure” (GRW).
Our projects are co-financed by the European Regional Development Fund (ERDF).