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ProFIT HTA Phase I

Exploiting the potential of additive manufacturing to optimize gas turbine components for high-temperature applications

Details
to
Project

sponsored by the state of Berlin

At one glance

Project start: July 2020
Duration: 3 years
Funded with: 9,2 Mio. €
Number of partners: 8
Location Huttenstraße

Cynthia Wirth, Siemens Energy

Project Management

Sebastian Piegert, Siemens Energy

Project Management

Insights into our work

Milestones

Here we document important milestones from the project. Current news, special publications or appearances at trade fairs and congresses are made visible here.

Feb

2023

NEWS

Completion phase 1

The last 16 milestones were evaluated and accepted as the technical project results.

In the course of this, the Innovation Center Berlins was visited with the so-called Solution Circle, which illuminates the future of energy supply in a very modern and interactive way.

Feb

2023

NEWS

Completion phase 1

The last 16 milestones were evaluated and accepted as the technical project results.

In the course of this, the Innovation Center Berlins was visited with the so-called Solution Circle, which illuminates the future of energy supply in a very modern and interactive way.

Jul

2022

NEWS

Successful milestone meeting

In July 2022, the HTA team successfully achieved 13 milestones and presented them to the project sponsor.
#TeamAdditive has reason to celebrate!

Jul

2022

NEWS

Successful milestone meeting

In July 2022, the HTA team successfully achieved 13 milestones and presented them to the project sponsor.
#TeamAdditive has reason to celebrate!

Apr

2022

NEWS

Whitepaper from the HTA project published

In April 2022, the HTA team published a white paper
on its work.
The document is available in English
available at.

Apr

2022

NEWS

Whitepaper from the HTA project published

In April 2022, the HTA team published a white paper
on its work.
The document is available in English
available at.

Jan

2022

NEWS

Project start

This project started in July 2020.
The documentation on this website starts in summer 2022, so milestones from the first project years are not recorded here.

Jan

2022

NEWS

Project start

This project started in July 2020.
The documentation on this website starts in summer 2022, so milestones from the first project years are not recorded here.

Included:

Voices from the project

Within the scope of the joint project, FRIENDSHIP SYSTEMS AG is researching methods for the simulation-driven design of complex AM components. The focus of the work is the provision of selected functionality of CAESES® as a plug-in within Siemens NX

Heinrich von Zadow

Subproject management

The WvSC offers us the opportunity to advance cutting-edge research in the field of AM with strong regional partners. Within the research network, we focus on the development of novel, improved component designs using simulation-driven optimization and novel cooling structure concepts.

Paul Schüler

Subproject management

In the project, BAM is developing new methods for in-situ quality assurance and an understanding of microstructure development and creep behavior. In this way, we are contributing to the safe and reliable use of AM components.

Kai Hilgenberg

Project Manager HTA of BAM

Gallery

The project in pictures

e.g. from the visit of the Berlin Economic Gate in March 2022

Science, research and education

About the project

What it is about
High-temperature applications include the development and production of components that come into contact with the hot gas jet in highly efficient gas-fired power plants, which reaches temperatures of well over 1000 degrees Celsius. To ensure their function and service life, additive manufacturing is used to implement innovative cooling concepts that are technically unfeasible using conventional manufacturing processes.

Aims of the reserach project
The research project aims to improve additive manufacturing processes in order to be able to produce new designs for highly efficient components. Another goal is to qualify higher-performance materials for use in additive manufacturing.

Motivation
The research project “High Temperature Applications” has a strong focus on decarbonization as a contribution against climate change. Here, both additive manufacturing processes and additively manufactured components can make a major contribution to making the central energy supply more sustainable. The use of alternative fuels in gas turbines, green hydrogen or biogas, is only possible with components that have completely new properties and cannot be produced using conventional manufacturing methods. This is where additive manufacturing offers the freedom in design that is needed. In addition, additive manufacturing processes and the targeted use of materials with outstanding thermomechanical properties can improve high-temperature components in such a way that the efficiency of gas turbine power plants is decisively increased, thereby reducing CO2 emissions.

The consortium

Project Partner

The “Werner-von-Siemens Centre for Industry and Science” ecosystem is a colorful mix of renowned scientific institutions and universities, excellent industry, innovative SMEs and agile, young companies. They all combine their expertise in a future-oriented research cooperation.

 

The project partners are:

  • Siemens Energy
  • Bundesamt für Materialforschung und -prüfung
  • Fraunhofer
    • Fraunhofer-Institut für Produktionsanlagen und Konstruktionstechnik
  • Technische Universität Berlin
    • FG Methoden der Produktentwicklung und Mechatronik
    • FG Werkstofftechnik
    • FG Werkzeugmaschinen und Fertigungstechnik
    • FG Keramische Werkstoffe
    • FG Metallische Werkstoffe
    • FG Numerik der Nichtlinearen Optimierung
    • FG Numerische Mathematik
    • FG Service-centric Networking
    • FG Industrielle Informationstechnik
    • FG Industry Grade Networks and Clouds
  • CONTACT Software
  • Friendship Systems
  • CellCore
  • optris
  • Siemens

The Werner-von-Siemens Centre for Industry and Science e.V. is supported by federal and state funds within the framework of the Joint Task “Improvement of the Regional Economic Structure” (GRW).

 

Our projects are co-financed by the European Regional Development Fund (ERDF).