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ProFIT MRO Phase I

Maintenance, Repair & Overhaul – Optimization of the MRO process for gas turbine blades of Siemens Energy AG

Details
to
Project

Our project

At one glance

project start: July 2020
Duration: 3 years
Funded with: € 10,2 million
Number of partners: 9
Satellite location, Nonnendamm

Daniel Koch, Siemens Energy

Project management

Insights into our work

Milestones

Here we document important milestones from the project. Current news, special publications or appearances at trade fairs and congresses are made visible here.

Jan

2023

PUBLICATION

AP in poster format

To present the milestones and work packages, the MRO team created a series of posters that provide insight into the work being done on the project.

Jan

2023

PUBLICATION

AP in poster format

To present the milestones and work packages, the MRO team created a series of posters that provide insight into the work being done on the project.

Jun

2022

EVENT

AM Forum Berlin 2022

The MRO project presented, together with the HTA project and the team from the WvSC office, its work to the professional community at the Additive Manufacturing Forum Berlin (AM Forum).

Jun

2022

EVENT

AM Forum Berlin 2022

The MRO project presented, together with the HTA project and the team from the WvSC office, its work to the professional community at the Additive Manufacturing Forum Berlin (AM Forum).

Mar

2022

NEWS

Visit of the Berlin Senate

In March 2022, the project presented its interim results to Berlin’s Senator for Economic Affairs, Energy and Labor and his team.

Mar

2022

NEWS

Visit of the Berlin Senate

In March 2022, the project presented its interim results to Berlin’s Senator for Economic Affairs, Energy and Labor and his team.

Jul

2020

NEWS

Innovative research projects go live

With 10 million euros, the Senate Department for Economy, energy and companies that Research project of the Werner von Siemens Center for industry and science “Maintenance, repair & Overhaul”.

Jul

2020

NEWS

Innovative research projects go live

With 10 million euros, the Senate Department for Economy, energy and companies that Research project of the Werner von Siemens Center for industry and science “Maintenance, repair & Overhaul”.

Gallery

The project in pictures

Science, research and education

About the project

What it is about

Maintenance, repair and overhaul refers to the classic maintenance and repair business used to overhaul components, plant and machinery. Typically, this is done through static repair process chains in which the same value-adding steps are carried out continuously. After repair or maintenance, the plant and machinery continues to operate with identical characteristics.

 

Aim of the research project

The aim is to develop new technologies for maintenance and repair activities that simultaneously represent an upgrade, i.e. an improvement in the properties of the component. Improved properties in turn lead to higher efficiency and lower emissions.

Motivation

The use of future technologies such as digital solutions or additive manufacturing processes can lead to product and process innovations that enable the extension of operating intervals. As part of the Werner von Siemens Centre, components, systems and machines will no longer be repaired in the traditional way, but will be equipped with better properties during repair thanks to new technologies: Upgrade instead of Repair.

For this purpose, new dynamic process chains are being developed in which the value creation steps are specified through digitization. Each component is to pass through an individual repair chain. This development will be demonstrated using the example of gas turbine blades, which can be operated at higher temperatures or with longer operating intervals after repair.

The Partner

Project Partner

The “Werner-von-Siemens Centre for Industry and Science” ecosystem is a colorful mix of renowned scientific institutions and universities, excellent industry, innovative SMEs and agile, young companies. They all combine their expertise in a future-oriented research cooperation.

 

The project partners are:

  • Bundesamt für Materialforschung und -prüfung
  • Fraunhofer
  • Siemens Energy
  • Technische Universität Berlin
    • FG Beschichtungstechnik
    • FG Werkstofftechnik
    • FG Keramische Werkstoffe
    • FG Numerische Mathematik
    • FG Distributed and Operating Systems
    • FG Industrielle Informationstechnik
    • FG Industry Grade Networks and Clouds
  • CONTACT Software
  • Datalyze Solutions
  • Gestalt Robotics
  • KleRo
  • Siemens Energy
  • YOUSE

This project is co-financed by the European Regional Development Fund (ERDF).