You have questions?
We have answers!

Pro FIT MRO Phase II

Maintenance, Repair & Overhaul – Optimization of the MRO process for gas turbine blades.

Details
to
Project

Our project

At one glance

Project start: January 2023
Duration: 2 years
Funded with: € 9 million
Number of partners: 10
Satellite location, Nonnendamm

Daniel Koch, Siemens Energy

Project management

Insights into our work

Milestones

Here we document important milestones from the project. Current news, special publications or appearances at trade fairs and congresses are made visible here.

Jul

2023

NEWS

First MRO milestone meeting of Phase II successfully held

The first milestone meeting in Phase II of the research project Maintenance, Repair and Overhaul 2.0 (MRO 2.0 for short) took place on July 10, 2023 after already 7 months of project work. Reason enough to present and discuss the project results achieved so far with all project partners to the VDI/VDE and the Investitionsbank Berlin (IBB).

Jul

2023

NEWS

First MRO milestone meeting of Phase II successfully held

The first milestone meeting in Phase II of the research project Maintenance, Repair and Overhaul 2.0 (MRO 2.0 for short) took place on July 10, 2023 after already 7 months of project work. Reason enough to present and discuss the project results achieved so far with all project partners to the VDI/VDE and the Investitionsbank Berlin (IBB).

Jan

2023

NEWS

Kick-Off MRO Phase II

The research project was officially launched in summer 2020 and despite all the adversities of the pandemic, we were able to successfully report our milestones for the sixth time on January 25, 2023. Thanks to the technical expertise of the research partners and SMEs as well as the excellent collaboration in all work packages, we were able to present the milestones from the technology fields of materials, digitization and additive manufacturing and complete Phase I successfully and according to schedule. Without much breathing space, Phase II was started on January 19, 2023, with a focus on human-machine interaction, sustainability and networking.

Jan

2023

NEWS

Kick-Off MRO Phase II

The research project was officially launched in summer 2020 and despite all the adversities of the pandemic, we were able to successfully report our milestones for the sixth time on January 25, 2023. Thanks to the technical expertise of the research partners and SMEs as well as the excellent collaboration in all work packages, we were able to present the milestones from the technology fields of materials, digitization and additive manufacturing and complete Phase I successfully and according to schedule. Without much breathing space, Phase II was started on January 19, 2023, with a focus on human-machine interaction, sustainability and networking.

Gallery

The project in pictures

Science, research and education

About the project

What it’s all about

Maintenance, repair and overhaul refers to the classic maintenance and repair business used to overhaul components, plant and machinery. Typically, this is done through static repair process chains in which the same value-adding steps are carried out continuously. After repair or maintenance, the plants and machines continue to operate with identical characteristics.

Aims of the research project

The goal is to upgrade instead of classical repair. Development of new technologies for repairs in an expediently automated and digitized refurbishment process chain including upgrades for highly efficient gas turbines.

Motivation

Components in gas turbines, e.g. the turbine blades, are subject to constant wear due to corrosion and oxidation. They are regularly removed, repaired and then operated again with the same running times or – after certain intervals – replaced altogether.

The use of future technologies such as additive manufacturing processes and digital solutions such as the twin can result in product and process innovations that enable operating intervals to be extended. In addition, improved properties can contribute to greater efficiency and lower emissions.

Topics will be developed and addressed in the following 11 work packages:

MRO2.AM-1 3D-Substractive – End-to-end model-based cax process chain for blade repair.

MRO2.AM-2 Hybrid CMT

MRO2.AM-3 Image-based quality tool for in-situ monitoring of L-PBF processes

MRO2.AM-4 Sealing of cavities in turbine blades

MRO2.DI-1 Methodical transformation

MRO2.DI-2 Networked Shopfloor

MRO2.DI-3 Twin development and maintenance

MRO2.DI-4 Smart Expert Operation

MRO2 DI-5 Non-destructive testing

“MRO2.MA-1 Improvement of water vapor resistance of ceramic materials for combustion chambers in hydrogen firing for combustion chambers”

MRO2.MA-2 Sustainable Coating

The Partner

Project Partner

The “Werner-von-Siemens Centre for Industry and Science” ecosystem is a colorful mix of renowned scientific institutions and universities, excellent industry, innovative SMEs and agile, young companies. They all combine their expertise in a future-oriented research cooperation.

 

The project partners are:

  • Bundesamt für Materialforschung und -prüfung
  • Fraunhofer
  • Siemens Energy
  • Technische Universität Berlin
    • FG Beschichtungstechnik
    • FG Werkstofftechnik
    • FG Keramische Werkstoffe
    • FG Numerische Mathematik
    • FG Distributed and Operating Systems
    • FG Industrielle Informationstechnik
    • FG Industry Grade Networks and Clouds
  • CONTACT Software
  • Datalyze Solutions
  • Gestalt Automation
  • KleRo
  • SERVITIZE
  • YOUSE

This project is co-financed by the European Regional Development Fund (ERDF).